You are currently viewing Polycarbonate Rolls vs Sheets | UAE Industrial Buyer’s Guide for UAE & GCC

Polycarbonate Rolls vs Sheets | UAE Industrial Buyer’s Guide for UAE & GCC

Polycarbonate Rolls vs Sheets | UAE Industrial Buyer’s Guide for UAE & GCC 


Quick Answer: Which Polycarbonate Format Should You Choose?

Polycarbonate rolls would work best in massive projects where custom size requirements and a low wastage margin are considered. Polycarbonate sheets would therefore work best in cases where structural integrity and easy installation with instantaneous use are desired.

What Is Polycarbonate, and Why Do Industries Use It?

Polycarbonate: A thermoplastic material having high impact strength, 250 times stronger than glass with 50% of its weight. Industries in the UAE choose polycarbonate due to the following:

  • Unmatched Impact Strength: Withstands extreme force without shattering
  • UV Resistance: Maintains clarity and strength under harsh Middle Eastern sun
  • Temperature Tolerance: Performs reliably from -40°C to +120°C
  • Optical Clarity: Provides high light transmission for architectural applications
  • Dimensional Stability: Resists warping and maintains shape over time

What Are Polycarbonate Rolls? (Definition & Specifications)

Polycarbonate rolls consist of polycarbonate materials that come in the form of continuous rolls wound on cores, making them similar to paper or fabric rolls.

Polycarbonate Roll Specifications from Sabin Plastic:

Specification

Details

Standard Width

1.22 meters (1220mm)

Standard Length

30 meters continuous

Available Thickness

Typically 1–2 mm

Available Colors

Clear, White

UV Protection

UV-stabilized options available (single or dual-side depending on grade)

Surface Finish

Excellent gloss finish

Weight

Lightweight (density: 1.2 g/cm³)

Key Features:

  • Thermoformable for curved applications
  • Easy to fabricate and decorate
  • Continuous material minimizes waste
  • Storage and Transportation – Efficient Use of Space

What Are Polycarbonate Sheets? (Definition & Specifications)

Polycarbonate sheets are rigid panels manufactured in standardized dimensions, co-extruded with high-density UV protection for excellent resistance to degradation.

Common Solid Polycarbonate Sheet Dimensions:

  • 1220 mm x 2240 mm / 2030 x 3050 (standard)
  • Available – 0.8mm to 15mm
  • Colour: Clear, Bronze, Green, Blue, Orange, Yellow

Types Available:

  1. Solid Sheets: Uniform thickness for maximum strength
  2. Multiwall Sheets: Hollow structure for insulation
  3. Textured Sheets: Patterned finish on one side, glossy on other

When Should You Choose Polycarbonate Rolls?

Best Applications for Polycarbonate Rolls:

1. Signage and Display Manufacturing

  • Indoor and outdoor signs requiring custom dimensions
  • POP displays and graphic holders
  • Continuous display applications
  • Retail branding installations

2. Large-Scale Industrial Projects

  • Protective barriers in manufacturing facilities
  • Continuous curtain systems for production lines
  • Custom-cut machine guards
  • Flexible safety partitions

3. Cost-Sensitive Projects

  • Projects requiring material efficiency
  • Applications with non-standard dimensions
  • High-volume material requirements
  • Budget-conscious industrial buyers

Cost Benefits of Polycarbonate Rolls:

  • Material Waste Reduction: Cut exactly what you need without any leftover material
  • Storage Optimization: Significantly reduced storage space compared to sheets 
  • Transportation Efficiency: Reduced freight cost for bulk orders
  • Custom Sizing: No paying for unused material from standard sheets

When Should You Choose Polycarbonate Sheets?

Best Applications for Polycarbonate Sheets:

1. Construction and Roofing

Multiwall polycarbonate sheets provide:

  • Built-in insulation for temperature control
  • Greater spanning distance between supports
  • Standardized dimensions matching construction modularity
  • Superior structural integrity

2. Greenhouse and Agricultural Structures

  • Excellent light diffusion for plant growth
  • Superior insulation properties
  • Weather-resistant without additional framework
  • Long-term durability in outdoor conditions

3. Safety and Security Applications

  • Machine guards requiring immediate structural support
  • Viewing windows in industrial equipment
  • Safety barriers and partitions
  • Vandalism-resistant glazing

4. Time-Sensitive Projects

  • Emergency repairs requiring quick installation
  • Retrofit projects with existing frameworks
  • Projects with tight timelines
  • Standard replacement panels

How Do Polycarbonate Rolls Compare to Polycarbonate Sheets? (Direct Comparison)

Cost Comparison:

Factor

Polycarbonate Rolls

Polycarbonate Sheets

Material Cost/m²

Lower for large volumes

Higher per square meter

Waste Factor

5-10% typical waste

15-25% typical waste

Labor Cost

May require specialized cutting

Simpler installation

Storage Cost

Lower (space-efficient)

Higher (requires more space)

Transportation

More efficient for bulk

Less efficient per unit

Performance Comparison:

Attribute

Polycarbonate Rolls

Polycarbonate Sheets

Structural Rigidity

Requires support framework

Self-supporting

Installation Speed

Slower (custom cutting)

Faster (pre-cut dimensions)

Flexibility

High (custom sizes)

Limited (standard sizes)

Insulation (Multiwall)

Not available

Excellent

Availability

May require lead time

Usually in stock

How Much Do Polycarbonate Rolls and Sheets Cost in the UAE?

While prices fluctuate based on specifications and market conditions, here’s a general framework:

Factors Affecting Price:

  1. Thickness: 1 mm, 2 mm, 3 mm, etc.
  2. UV Protection Level: Single-side vs. dual-side
  3. Order Volume: Bulk discounts available
  4. Color: Clear typically standard; colors may cost more
  5. Delivery Location: Across UAE and GCC

Cost-Saving Tips:

  • Buy in Bulk: Significant discounts for large orders
  • Plan Ahead: Avoid rush charges
  • Optimize Dimensions: Minimize waste through careful planning
  • Consider Total Cost: Include installation and waste in calculations

For Current Pricing: Contact Sabin Plastic at +971 6 503 5353 or online@sabinplastic.com

Where Can You Buy Quality Polycarbonate in the UAE and GCC?

Why Choose Sabin Plastic Industries?

  • Experience: 25+ years of expertise since 1997 
  • Quality Assurance: Commitment to 4Ms (men, machine, method, material) 
  • Product Range: Comprehensive polycarbonate solutions 
  • Technical Support: Expert guidance for project success 
  • Regional Coverage: Serving UAE and GCC markets

Sabin Plastic Polycarbonate Product Features:

✓ UV protection UV-stabilized options available (single or dual-side depending on grade)

✓ Outstanding impact strength (typically about 200 – 250x stronger than glass)
✓ Excellent dimensional stability
✓ High temperature resistance (-40°C to +120°C)
✓ High optical clarity for transparent applications
✓ Easy to fabricate and decorate
✓ Lightweight for easier handling

How to Install Polycarbonate Rolls vs. Sheets?

Installation Guidelines for Rolls:

  1. Measure and Plan: Calculate exact dimensions needed
  2. Unroll Carefully: Avoid scratching protective film
  3. Cut to Size: Use appropriate cutting tools
  4. Frame or Support: Install support structure as needed
  5. Secure Properly: Use recommended fasteners
  6. Remove Protection: After installing, remove the protection film

Installation Guidelines for Sheets:

  1. Check Dimensions: Validate sheet size versus requirements
  2. Prepare Framework: It ensures that the support framework is prepared.
  3. Handle Carefully: Sheets are rigid but can crack if mishandled
  4. Allow Expansion: Leave room for thermal expansion
  5. Seal Edges: Use appropriate profiles for multiwall sheets
  6. Clean Surface: Removal of protective film after securing installation It ensures that the support framework is prepared.

What Are Common Mistakes to Avoid?

  • Mistake 1: Not Accounting for Thermal Expansion
    Solution:  Allow 3 mm expansion per meter for temperature changes
  • Mistake 2: Using Wrong Cutting Tools

            Solution:  Use fine-toothed saws; avoid tools that generate excessive heat

  • Mistake 3: Improper Storage

            Solution: Store flat or on proper rolls; protect from UV until installation

  • Mistake 4: Ignoring UV Protection Side

            Solution: Always install with the UV-protected side facing the sun.

  • Mistake 5: Over-tightening Fasteners

            Solution: Allow material to move; use appropriate washers

What Industries Use Polycarbonate in the UAE?

Primary Industries:

  • Construction Industry: Roofing, skylights, partitions 
  • Signage & Advertising: 3D signs, displays, lightboxes 
  • Manufacturing: Machine guards, safety barriers 
  • Agriculture: Greenhouse panels, protective covers 
  • Architecture: Facades, decorative installations 
  • Retail: Display fixtures, POP displays 
  • Transportation: Bus shelters, protective glazing

Conclusion: Making the Right Choice for Your Project

The decision between polycarbonate rolls and sheets depends on your specific requirements:

Choose Polycarbonate Rolls When You Need:

  • Custom lengths and continuous coverage
  • Maximum material efficiency with minimal waste
  • Flexibility for complex or curved applications
  • Cost-effective solutions for large-scale projects
  • Space-optimized storage solutions

Choose Polycarbonate Sheets When You Need:

  • Structural rigidity and load-bearing capacity
  • Quick installation with minimal equipment
  • Standard dimensions matching construction requirements
  • Superior insulation (multiwall sheets)
  • Immediate availability for urgent projects

Download Our Complete Catalog: Get detailed specifications and pricing

Get Expert Guidance from Sabin Plastic

Whether you choose polycarbonate rolls or sheets, Sabin Plastic Industries provides the expertise and quality products you need for success.

Contact Information:

  • Phone: +971 6 503 5353
  • Email: online@sabinplastic.com

Frequently Asked Questions (FAQ)

Q: Can polycarbonate rolls be curved?
A: Yes, polycarbonate rolls are thermoformable and can be shaped when heated properly.

Q: How long does polycarbonate last outdoors in the UAE climate?
A: When properly protected from the sun’s UV rays, polycarbonate can survive for 10-15 years or more in the Middle Eastern climate.

Q: Are polycarbonate rolls suitable for roofing?
A: While possible, multiwall polycarbonate sheets are generally better for roofing due to superior insulation and structural properties.

Q: What thickness should I choose?
A: Depends on use: 1 mm for signs, 2 mm+ for protective screens, but it is best to check with experts for personal requirements.

Q: Can I get custom colors?
A: The colors that come standard are clear and white; otherwise, other colors may be requested.

Q: Do you deliver across the GCC?
A: Yes, Sabin Plastic serves customers throughout the UAE and GCC region.